Category Archives: Commentary

Getting Greener with Age

You don’t have to be a tree-hugger to appreciate the value of going green in your broadcast facilities. With energy costs now outpacing inflation by a wide margin, saving energy and recycling are obvious expense cut targets.

If you are planning a new facility, LEED (Leadership in Energy and Environmental Design) certification makes sense for long term energy cost savings as well as public relations value. But you don’t have to go all that way to shave costs while not overwhelming your capital budget.

Utility companies are motivated to boost energy savings. Less demand means fewer generation plant and transmission facilities investments required. And public utility commissions are demanding accountability in conservation efforts during rate setting hearings. The state government and local utility provide generous tax credits or rebates on efficiency projects as long as you follow the rules. There are some initiatives in which the utility will hire someone to come in and upgrade your facility at no cost. I’ve attended San Diego Gas and Electric’s Energy Symposiums for the past two years and have been surprised at the depth of the presentations and sheer number of low cost energy savings products and services available. The continental breakfast, full lunch, and door prizes weren’t bad, either. Check out their website for more information.

What you can do

Insulation

For our facility, this was the low hanging fruit. We could stand on the third floor on a sunny day and literally feel the heat radiating down from the roof. In 2005, I had R30 insulation stuffed between the metal roof trusses and that changed the atmosphere on the upper floor drastically. SDG&E later announced rebates on commercial R30 insulation upgrades, and they’re still available. Investment payback depends on a few factors, but it looks like our investment will break even next summer.

Lighting

Lighting takes a surprising proportion of your facility’s electric bill. SDG&E will pay to upgrade your fluorescent lamp ballasts to low consumption types, and someone will just show up to count the fixtures and change them out. Consider installing proximity detectors for less used lights in hallways, break rooms, and restrooms. For exterior wall offices, if you have the proper window film or awnings, you may be able to turn off your office lighting altogether and save on air conditioning at the same time. I like awnings on south and west facing windows because you can block the high summer sun and pass the low winter sun. If your building uses single pane glass, you can get rebates on window film installation in San Diego. Single story buildings can use skylights and light tunnels. Some people like to use simple task lighting instead of harsh overhead fluorescents, so passing out a few LED desk lamps may save substantial money over a few years.

TV Studio lighting is going through a revolution, converting to fluorescent and LED fixtures. You’d be surprised at how well manufacturers are addressing the colorimetry, dimming control, and focus issues. The fluorescent guys claim LEDs have a way to go with color spectrum, but I liked the demo I saw at the NAB Convention. The White House Press Room recently converted to LEDs, as did some CBS studios. This is huge because you not only save on lighting power, but air conditioning.

In a session on LED lighting, I learned about new parking lot lamps that detect motion and turn on in groups to serve only those active regions. This not only decreases consumption and light pollution, but increases security since bodies in motion activate lighting. You can change your exit signs with LED versions to save 95% of consumption. And if your signs are near a window, the luminescent versions need no power at all.

Air Conditioning

I was bothered by coming into our news studio unoccupied during the day and on weekends and finding the air conditioner on full cool. You can’t put that function dependably on a timer because the studio might be occupied at odd hours with production. And putting in a manual thermostat means that it will be invariably left at full blast cool. Our HVAC management program, still running MS-DOS, just wasn’t smart enough to deal with more intelligence. So we had our junior engineer Mina Zaki program a small embedded computer to take inputs from a lighting current transformer, an exit door, and a proximity detector. Now, when the studio lights aren’t on, the HVAC backs off from full blast to a comfortable room temperature. And if no one is detected in the room or someone leaves the hall door open, it backs off to an even higher temp. We’re saving about $8,000 a year in electricity costs.

There are huge advances in facility controls and HVAC science that lead to reduced consumption. New chillers, controls that use proximity detection, and more efficient heat exchangers and motors all help to save.

Generators

SDG&E has just adopted Critical Peak Pricing, meaning that your medium or large business will be hit with big rates during critical system consumption peak periods this summer. Unfortunately, broadcasters can’t readily control their consumption during hot summer afternoons–the 5 PM news must go on. What can you do?

Our facility was just outfitted with generator controls and pollution filters that will take us to go off the grid during times when SDG&E determines there is a “Critical Peak.” Their contractor installed all the equipment and will maintain and fuel our 600 kW generator at no cost to us. This will allow us to bypass the critical peak rates and still use the generator during emergency power outages.

The only thing green about the peak generation program is that the utility can avoid installing new generators. Given some capital, I’d rather install solar or fuel cell generators and really cut the bill.

Last year, we toured the fuel cell generators at the Sheraton Hotels on Harbor Island. They’re truly off the grid except during cell maintenance periods, and they use the excess heat for their pools. Jeff Cox of FuelCell Energy explained that you may be able to do the conversion at zero, or near zero cost. There are investment companies willing to lease the power plants to you for about what you pay for your energy bills. The “gotcha” for us was that the fuel cells work best under constant load. A TV station with incandescent studio lamps going on and off at various times means you would have to plan the generators for the lightest load, and the savings may not be there. A hotel, with its guests using air conditioning by day and lights in random numbers by night is a nearly ideal load, as would be a multiple shift manufacturing plant.

The climate in San Diego inland seems to say solar is the way to go, but the payback is still pretty far out. There’s nothing to keep you from installing a few cells on the roof and applying for subsidies, but cell chemistry is changing rapidly enough that I’m staying on the sideline for the time being.

Data Processing

Our IT guys started putting some of our servers on VMWare recently. The idea is to consolidate your servers to maximize the processing so that you use one processor running at 40% duty cycle rather than, say, six each running at 5 to 8% duty cycle. It turns out that this trend is huge, and processing intensive companies are realizing millions in savings in power and cooling costs, not to mention the savings just in square footage of IT racks. You may not want to do this for critical media playout and capture servers, but everything else can share.

Are you ducting your heat away from your racks? If you are just cooling a room full of racks without consideration to thermodynamics, you are wasting a huge amount of energy. Middle Atlantic has a great white paper on thermal management that will help you keep from reheating waste air.

How do your IT facility policies deal with energy? For one, with Windows, you can now enforce desktop energy savings by having your monitors go black after periods on non-use. You can also have processors hibernate and have their hard drives spin down.

Just Do It

Being able to turn in a few thousand dollars of expense savings for your plant can’t hurt your career. And know that you don’t have to go it alone. There are plenty of resources to help out for free or on the cheap, so you have no excuse.

BPL’s Off–What’s Next?

Technically, Broadband over Power Lines (BPL) always seemed to me the electrical equivalent to pushing rope. The San Diego Gas & Electric experiment on the two blocks that surrounded my home in 2006 involved an impossibly expensive array of wireless and wired transceivers and multiple high and low voltage couplers. All that gear was required to get the VHF signal a block or two at the most before it faded and required a repeater and more coupling and decoupling gear. See, VHF doesn’t travel well down an unbalanced open wire. The HF signals used in an earlier pilot didn’t do much better.

The poor closed transmission qualities of the power lines meant they radiated most of their energy. While the industry worked hard to protect incumbent users of the spectrum–read ham radio and land mobile emergency services–the lines radiate so much that there really is no way for them to reliably comply with the original FCC Part 15 rules unless amended to specifically excuse the industry. In local trials, we measured little radiation on frequencies used by hams and the state. The worst emissions were produced on parts of the AM band by one of the power supplies used for a BPL modem. SDG&E involved hams, emergency communications users, and me as representative of broadcasters in an effort to monitor their BPL experiments, and that was a commendable move. Nonetheless, they energized power lines and radiated RF.

BPL has reminded me of the huge coal plant 16 miles from the Grand Canyon. The haze harmed the view of the canyon from the day it opened, but why should we purposefully foul the air anywhere if it isn’t necessary? Your government backed an inherently harmful technology when it could just as easily require scrubbers or not allow the burning of coal for power at all. It’s legalized pollution.

Follow the Money

Terry Snow, local engineering coordinator for SDG&E, told me they ended local BPL trials in mid-2007 and removed the equipment soon thereafter. The utility determined that BPL simply isn’t economically feasible.

Why is this? BPL as an internet service alternative for consumers, as envisioned by non-technical regulators, doesn’t pencil out. All the stuff required to modulate power lines designed for 60 Hz service simply is too expensive to supply a few homes in a neighborhood. The FCC said they wanted a competitive internet service for consumers to keep the price down, but they assumed the science would work economically. It hasn’t.

So how do utilities with BPL now, like those in Manassas, Virginia, make it work? First, you have to ignore those who complain about spectrum interference. The American Radio Relay League, the ham radio lobby, has battled the FCC for years to get them to enforce their own interference rules. Manassas hams are screaming for relief from the blanket of noise.

Second, BPL isn’t about internet service for you and me–it’s about advanced metering infrastructure (AMI). The derivative of AMR, or Automatic Meter Reading, is the technology that allows utilities to measure and control how much power you use at what times of the day. In fact, Terry Snow says, the California PUC specifically forbade them from selling internet service to the public.

You see, companies like those in Manassas can’t afford BPL unless it is subsidized by rate increases for all electric power users, and  the CPUC said they could use the rate increase for AMI. But they aren’t allowed to charge all consumers for a service that would benefit only those few consumers willing to pay an additional premium.

Power generating plants and lines are not only very expensive to install, nobody wants them in their neighborhood. And once the systems are in, the power companies don’t want to have to rebuild them because you are using more power for your new spa or third TV. Peak power is the problem. Utilities are very good at providing power for your normal needs day after day. But when it gets hot around here, they can just barely supply enough juice at 4 PM.

The utilities have asked us to conserve power, but nothing works as well as good, old-fashioned supply and demand. If the electric company charges, say, 10 times as much for power delivered at 4 PM on a hot day than they do for power delivered at 4 AM, people will be more mindful of their air conditioning settings and run the dishwasher when demand and rates are lower. It makes sense if you believe in classical capitalism. But remember that this is a regulated monopoly. Utilities like demand pricing because they can profit from figuring the rates in such a way that the median charge for energy increases.

It turns out that the cost of implementing AMI for the general public is big. So big, the utility group UCAN says the best case scenario is for a 25-year payback, and worst-case has the costs just never paid off. UCAN suggests for peak demand control a series of measures from conservation incentives to large-user controls to voluntary peak cutoff systems. I had a radio subcarrier receiver in an apartment in Utah that the utility could use to cutoff the air conditioner if peak demand in the neighborhood grew too high. At Bay City TV, we participate in a peak generation program, running a generator and taking our facility off-line by request when demand gets dangerously high.

SDG&E and other utilities continue to explore peak demand controls and AMI, but the definitive method of measuring and controlling electrical power delivery hasn’t been determined or implemented yet.

SBE36.ORG Ten Years Later

In July of 1997, Dave Biondi in Texas offered free webhosting for SBE chapters wanting to create a site. Having wanted to learn HTML and the various allied technologies, I went for it. Netscape’s browser came with a decent HTML editor, so with a Sams book in my lap, I created the first chapter web page. We registered an independent website a couple of years later, still using the Texan.net servers. That first web page still exists, though the logo has been updated and the site is now hosted in San Diego at Aplus.net.

The idea of informing the San Diego broadcast engineer about the SBE chapter and local industry news seemed obvious. At that time, Ron Foo and John Barcroft at KGB were working hard publishing the monthly SBE chapter print newsletter. I wanted more local content and eventually to help relieve them of some of the laborious processes of composing, copying, folding, stapling, stamping, and addressing. Some chapters, like Portland, do such a consistently good job of covering local events that it just seemed possible to do that here. And the intended audience was supposedly wired, so wouldn’t it also be possible to set-up web and e-mail distribution?

In 1997, I had a brand new screaming 160 MHz Macintosh Performa 6360 and quickly bought the BBEdit text editor and some cheap graphics software. With some Apple Quicktime macro programming, I could create a webpage from plain text paragraphs in seconds. I created web banner ads for our sponsors and at one time had 24 in circulation, some artistically pleasant, others not so much.

The only problem with this technique is that it creates static web pages. If your design later changes or you get new sponsors and need different banners to rotate, you have to re-render the HTML. I looked around for a more dynamic web page publishing technique, but I couldn’t find anything well enough documented that I could learn it in what little spare time I had. I did learn and implement Cascading Style Sheets, or CSS, which is a cool way to write a central design structure with a single text document.

In 2001, when I gave the job a rest for a year, webmaster Tim Toole won the SBE Chapter Website of the Year award.

In 2004, I created a potentially commercial site called Benx.us (Broadcast Engineers’ News & eXchange), but it really demanded collaboration and everyone else had their own gig going and didn’t want to combine efforts. Hackers seemed to enjoy exploiting the PHP forum vulnerabilities so that I had to reload the site daily for a while. With respect to the forum, people had different interpretations about freedom of speech. I took it down after a few months.

In 2005, I discovered the underworld of open source content management systems (CMS). These systems, depending on the increasingly popular open source PHP web task language and SQL database, automate all the dynamic web pages. All you have to do is customize a template and install the desired working modules. If you are seeing this in the summer of 2007, you are looking at the Mambo CMS with a customized JW Tribute template. Look at this site for a peek at what it looks like elsewhere.

I haven’t seen much discussion about this, but that pile of code makes the site seem vulnerable. First, many of the modules they distribute don’t work. That’s probably due to the classic mistake that amateur programmers make in writing for their particular circumstance and not to the greater design framework. Often they just lose interest while chasing all the bugs. We tried to use Mambo for an intranet at work, but customizing it got us into a mire of spaghetti code that we didn’t have the time to devote to–time is money. All that PHP code and that one, big, increasingly vulnerable database make me quite afraid that one day the site will be broken and I won’t be able to reconstruct it. Yes, I back it up, but what happens when the host updates PHP and MySQL and some of the code stops working? Meanwhile, the webpages from before 2005 just sit there as little text files, ready for viewing–simple, like an old car.

So for SBE36 version 3, I’m looking for a simple implementation of PHP and CSS, from which I can make a site from a structure of stored HTML insert text files. Sort of like the original site, but with dynamic style, banners, and menus.

Ideally, there should be one SBE supersite with virtual chapter sites built-in. You contribute articles and checkoff boxes as to where they should be read. But that’s not in the spirit of the ever independent web.

Why do all this work?

I thought about this question and at first came up with noble answers about informed citizens in a democracy and all that, but it’s more primal, really. Writers are simply compelled to tell the stories of their time. You ask Bob Gonsett of Fallbrook, Clay Freinwald of Seattle or Kent Randles of Portland and I suspect they would have to admit the same thing–that telling you about what is going on is something that just has to be done and we’re just going to do it.

Not that my work is as consistent or as high quality as theirs. In fact, it’s simply a product of the time and interest I have to devote to the task–no more, no less.

I try to use a couple of principles to guide me. One is to confirm information. Another is to give others a voice–especially if they disagree. Another is to try to do unto others as you would have them do unto you. It’s a small community. We all make mistakes.

So we do it because we like to inform, because we like to read our own taut script, and because once in a while someone says, “I read that article you wrote and really (liked it) (learned something) (it made me think) (laughed).”

Thank you just for reading.

Making Waves: RIP Gateway Electronics

Those of us who love to homebrew and tinker have lost a friend when Gateway Electronics in San Diego closed their doors in late April. The store sold a couple of years ago, but Manny and Fong couldn’t keep the cash flow positive, and a new lessee was to take over.

Here’s why I think Gateway closed:

  • People don’t have the time to tinker;
  • The integration of electronics has become so cheap and large-scale that small-scale projects don’t have much value;
  • Specialized small electronics items can now be found online;
  • The internet has made it possible to repurpose surplus gear through auction and direct sale sites without using retail outlets; and
  • Because of all of the above, retailers additional cash streams through either technical services, web sales, or local sales of higher traffic computer gear.

My favorite Gateway find was when, while looking at their selection of LEDs at the front glass counter shelves I saw in my peripheral vision a small container of tiny mechanical clocks. These are the kind of sealed, elapsed time counters they put on very expensive equipment that allowed you to log and time maintenance. This was in the mid-1990s when KFMB-TV had in service four Philips LDK-6 Plumbicon studio cameras that made great pictures. But their camera head timers had a habit of making a terrible noise when they presumably wore out their internal gears or just lost their lubrication. Philips charged $400 each for the neat-looking devices the size of your thumb. As far as I know, the LDK-6 may have been the only product they made that used this special 400Hz clock, and they had to manage their inventory and pay tax, year after year. Having worked in manufacturing, I understand parts costs. But here they were at Gateway, small, matte black, 400Hz, 100,000 hour elapsed time counters, $5 each. I bought four and we installed at least two of them over time.

I also liked their supplies of cheap LEDs, connectors, stainless hardware, and a great line of prototype circuit boards. They also stocked all kinds of transformers, switches, basic kits, and computer cables. Some items, like used switches and some really old test gear, you might not want to take home for fear of creating more of an expediture of time and energy than a savings that good engineering practices would dictate.

Gateway wasn’t the only surplus electronics supply store in the region, but they were the only one in Kearny Mesa within a short drive from most broadcast outlets. Industrial Liquidators doesn’t really count–they’re useful for some tools and pneumatic supplies, but have very little electronics stock. Murphy’s and California Surplus continue to operate from the same neighborhood of Johnson Avenue in El Cajon, and I’ll be the first to say that they do a good job of keeping their shelves tidy enough to make hardware relatively easy to find. If you ever have to replace or install a new one of those mil-spec MS “Amphenol” connectors, Cal. Surplus has a huge barrel of them that has saved me from the misery of waiting 8-10 weeks for a new one. Willy’s Electronics in National City still stocks some hobbyist electronics supplies, but its all new stuff and you pay full retail price. There’s the monthly Santee Swap Meet, but with the internet and declining electronics hobby, it’s become more of a big garage sale. I visit once a year for a load of tools, hi-fi cables, and fresh avocados.

The king, the acme, nay, the apex of surplus electronics is Apex Electronics in Sun Valley in the heart of the San Fernando Valley in Los Angeles. I happened by there once when, during a visit to my mother-in-law’s, I took a side trip. With an acre or so of indoor shelves that must be 20 feet high and an outdoor lot of surely another couple of acres, this place is big. Good luck in an earthquake, pal. Take the virtual tour on their website. Microwave gear for pennies on the dollar, though that was before the price of copper went through the roof. If they don’t have what you want, then you should reconsider your design.

Epilogue

When Manny and Fong closed the Gateway doors, they handed out little pieces of paper with contact information and a promise of opening a new store. I tried to call and write to ask a few questions, but have yet to receive a reply.

What are your experiences with surplus buying? Are there other Southern California stores you know about? Tell us about it.

Making Waves: DST Means Work for You and Me

On March 11, 2007, Daylight Savings Time starts earlier than last year. Congress moved the date with a simple vote. Now you and I have to do all the dirty work to make our computerized world fall into place. Are you ready?

When I was 15 and enthused about ham radio, I bought from Allied Radio one of those 24-hour wall clocks and set it for Greenwich Mean Time. Yeah, I was that geeky. What that clock showed me is that all the fuss about time zones and daylight saving time is completely unnecessary. Why couldn’t the whole world run off one time and change their local school and work times to whatever they wanted? Does it really matter if they’re going to work at 0800 in London and we’re going to work at 1800 in San Diego? Instead, governments and corporations spend enormous resources tracking zone boundaries and daylight saving periods. DST serves only as a way to change the numbers on the clock, and is more meaningless the closer you get to the equator where sunrise and sunset times don’t change much. If safety and conservation are important at the upper latitudes, why don’t we just change the starting times of the school or work day to suit the daylight available?

In 1973, they messed with daylight saving time briefly because oil supplies were squeezed. They wanted more daylight in the afternoon so that we didn’t run so many lights at work. But what I remember is that we were suddenly getting up in utter dark, running the heat and lights at home an hour earlier than before. The problem was that at the 45th parallel, there was only so much daylight. At the time I worked at a small daytime only Class IV AM station in Oregon, and during December and January I would sometimes work weekends from the 8:30 AM sign-on to the 5:30 PM sign-off. According to Wikipedia, studies of the effects of DST have variously concluded savings of energy and traffic deaths as well as loss of savings to economic efficiency and increased energy peak loads at sunrise.

On March 11 this year, we’re changing from the usual early April changeover to DST to March 11. The United States change is part of the Energy Policy Act of 2005. Again the justification is to synchronize the workday to the hours of daylight available so that we are less dependent on Middle East oil.

The international ramifications are interesting. Canada decided to adopt the U.S. plan to move DST; Mexico did not. For the first time that I can remember, Tijuana will be in a different time zone from San Diego from March 11 until April 1. My station, XETV Fox 6, will be in the uncomfortable position of advertising programming times to its majority U.S. audience in Pacific Daylight Time, while the country of license observes Pacific Standard Time.

You may have work to do in preparation for March 11 this year. If you run Windows XP or Vista on the internet, you should be able to download their normal maintenance update to change the automatic DST switch date. If you run a machine isolated from the net, you’ll have to schedule a download or just change the time zone of the workstation in question.

It turns out that the Dallas Semiconductor real time clock (RTC) chips that control time in many computers have hard-coded DST changeover dates so that can’t be overcome except by manually changing the time or GMT offset.

You can program Macintosh computers to change automatically on the correct dates by editing the /etc/localtime file. Instructions can be found here. Linux.com has a clock howto with DST information.

If you depend on Java runtime applications, see Sun’s DST FAQ. It appears that if you accept the Java RT update being pushed to your workstations this month, you should be okay.

You’d do well to look around for time-dependent systems that may need your intervention. Some vendors are offering software upgrades to automate the GMT offset at the new time. Triveni, for example, is asking $500 to upgrade its PSIP management software that includes revised DST changeover dates. If you have a collection of similarly needy boxes around your broadcast facility and you can’t get away with simply changing the GMT offset yourself, this time change is going to cost you.